Rebeka Archive - EMB Zagorje

Wrappy

Wrappy is the automatic wrapping machine for car wheels and packages of different sizes, which are manually placed on a rotating plate and wrapped with stretch film.

There are 2 machine configuration:

Box – for wrapping cardboard boxes,
Tyres – for wrapping tires

Max weight of the object is 50 kg.

Other technical information:

The standard diameter of the rotating plate: 600mm (option: 800mm);
speed plates adjustable via an inverter from 4 to 18 rpm;
constant speed of raising and lowering the carrier film;
slow start and stop of wrapping;
stopping in the initial position
the standard maximum height of the wrapping 500 mm (optional: 1300mm);
various wrapping cycles: the manual / automatic, up / down, only up program with the pressure plate;
integrated counter of daily wraps;
adjusting the number of turns from 0 to 10;
working height adjustable from 860mm – 1000mm;
the height of the wrapping controlled by the photocell;
integrated the standard wheels for easy movement of the machine in the room.

Some of the made horizontal lines

PROJECT: Lights packing

Packaging of products placed on a cardboard tray makes it easy and cheap to protect objects. Because of the light weight of the light, the project requires the production of special guides and “bridge” units in the wrapper system.

PROJECT: Twisting of metal rolls

The wrapping line ensures the removal and transport of wound metal rolls. The hydraulic lifting table adjusts the height of the transport to the working height of the horizontal wrapper. The lighter rolls return to the input side after weaving, where they are weighed and transferred to the pallet. The removal of heavy rolls takes place from the output line.

PROJECT: Line for packaging wooden panels

The project required the reconstruction of the electric control and some machine sets of the horizontal wrapper, and the production of a dedicated transport line with two inputs and one output.

Rotoplat 3000 HD

Genesis Cube

It is a wrapping machine with stretch foil with a rotating ring. It is used for all industries and is the world’s fastest wrapper with 80 turns per minute.

The Genesis Cube series has no sliding electrical contacts and is unique in the world in that the motors of the unwinding system are stationary servo motors that regulate the overvoltage and tightening force during the wrapping cycle.

This solution not only eliminates the problems of sliding contacts, but also eliminates the problem of wrapping pallets during the wrapping cycle, without the danger of objects on the pallet. Pallets with toilet paper, PET bottles can be raised with a minimum amount of foil.

All innovations result in less need for regular machine maintenance, high machine reliability, greater reliability and longer service life.

The maximum capacity is 135 pallet / h, and it is possible to install 2 unwind systems, which doubles the productivity.

It is used for pallets of dimensions from 500 x 600 to 1000 x 1300 mm. A BPSV foil unwinding system with two brushless servo motors is standardly installed.

Genesis Futura 40

It is the most widely used rotary ring machine.

This series of pallet wrapping machines does not use sliding contacts for transferring electricity to ring rings. On the ring there is an innovative circuit for unwinding the film, which is powered by a battery. Charging the battery takes place in the ringing phase of the ring from the main power cabinet of the machine. The described technical solution eliminates sliding contacts and therefore the reason for frequent machine downtime, while reducing the weight of the ring and providing an excellent balance of the ring.

The power consumption is therefore small, the reliability of the machine and the long service life are high.

Maximum capacity is 100 pallets / h.

Helix 4

Automatic machine for wrapping pallets with rotating arm of high productivity.

The wrapping process itself allows the palette to hibernate during the wrapping cycle, thereby bending the unstable loads, regardless of the high speed of the hand.

The design and construction of the machine enable the pallet of various dimensions to be tilted.

Helix 4 is ideal for up to 90 pallet / h capacity, apparent from the speed of transport, overlap and the total number of wraps.

A standard SCSP film stripping system with a single motor is installed, which allows for a fixed overlay of the film, and optionally it is possible to install the SCSP / 2 system with two motors. The overload rate becomes adjustable.

Helix 3

Automatic wrapping machine with rotating arm for wrapping palletized cargo with PE foil for medium and higher productivity. Swing with a rotating arm

Thanks to rotating hand technology, the wrapping process is performed on a static palette which eliminates the risk of the product falling from the pallet during the wrapping process regardless of the speed of the hand rotation.

Helix machines are the ideal solution for wrapping lightweight, easily deformable, unstable products and are present in many areas of the market.

Due to the versatile design and construction of the rotating arm in Helix machines, machines can be configured to wrap different product dimensions on the palette both larger and smaller than the standard dimensions of the pallet.

Helix 3 is ideal for a capacity of up to 75 pallets / h, depending on the speed of the line, the covering foil and the total number of ply pallets.

Helix 1

It represents the basic model of the machine for wrapping pallets with an automatic rotating arm in which the pooled knowledge gained during 25 years of work in the field of packaging.

The standard PGSM foil holder ensures a constant pre-stripping rate of up to 300%, and optionally the PGSA system can be selected, which allows the setting of the tension and surge rate through the control panel.

Maximum productivity 65 pal / h. It is used for pallets from 600 x 800 mm to 1200 x 1200 mm.

Rotoplat / Technoplat 3000

Automatic wrapping machine with PE foil.
Robopac Systems machines can be equipped with foil rolling systems for its prestressing, which reduces its consumption up to 4 x according to manual wrapping.
The speed of the panel, its acceleration and braking is controlled by the inverter, which ensures that the board is placed in the original position after the wrapping, regardless of the weight of the load. Slow start and stop are essential for wrapping light and unstable loads. o

Technical information:

– capacity of 40 pallets / h,

– for pallets from 600 x 1000 mm to 1000 x 1200 mm,

– The standard PGS film carrier with the engine permits constant foil overloading and tension adjustment via the control panel (optional: PVS with two motors and adjustable foil overlays).

ROBOT S6

Robot S6 is a machine suitable for palletting pallets of different sizes and stretch sheets. Up to 250 standard pallets can be folded up with one charge of the battery.

Some technical information:

– the maximum weight of the pallet is unlimited,

– built-in battery charger with connection to voltage 230V,

– maximum wrapping height of standard 2200 (options up to 3100mm),

– minimum width and length of the pallet 60 cm (maximum unlimited),

– decoding the height of the pallet with a photocell or a height gauge,

– different types of foil stripping devices,

– the possibility of moving a robot with the keys on the handle of the machine.

The 7-inch color touchscreen display with color icons designed and created by Robopac has made it possible to implement multi-level control functions.

Multilevel control of wrapping objects

Multi-level control is a new solution in the field of pallet feeding. The function can be selected on each of the wrapper programs. The height of the product is divided into 5 different levels. For each level, it is possible to determine the thickness of the envelope, the degree of tightening and prestressing, the speed of the rotating plate, the reinforced wrapping, the speed of the trolley carriage, the formation of the rope … That is not all. Levels of 5 levels can be set differently to raise or lower the trolley.

Multi-level control ensures significant savings in the use of the film, increases the stability of the load and reduces the time required to pivot the pallet.

ROBOT MASTER

The Robot Master is a machine suitable for turning pallets of different sizes and weights with stretch foil. It is designed for customers with reduced daily productivity. Up to 150 standard pallets can be folded up with one battery charge.

ROTOPLAT

In order to meet the ever increasing needs for packing of products, Robopac introduces MULTIPLE CONTROL, an innovative hardware and software solution for wrapper control.

Touch Screen

The control panel is the brain of Rotoplat, where lies the heart of Robopac’s machine and technology … multi-level controls. The graphical desktop of the latest generation of machines makes it easy to use all the available features.

Multilevel control of wrapping objectsRotoplat -Multilevel-control

Multi-level control is a new solution in the field of pallet feeding. The function can be selected on each of the wrapper programs. The height of the product is divided into 5 different levels. For each level, it is possible to determine the thickness of the envelope, the degree of tightening and prestressing, the speed of the rotating plate, the reinforced wrapping, the speed of the trolley carriage, the formation of the rope … That is not all. Levels of 5 levels can be set differently to raise or lower the trolley.

Multi-level control ensures significant savings in the use of the film, increases the stability of the load and reduces the time required to pivot the pallet.